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Ceramic Foam Filter VS Fiberglass Filter Mesh

May. 18, 2026

Core Information: There are many reasons for aluminum pollution. 


The reasons cause aluminum polluted.

1. In the smelting process, aluminum is exposed to the furnace atmosphere in a molten or semi-molten state, easy to oxidize, easy to react with water vapor and absorb hydrogen, easy to form various forms of non-metallic slag (such as furnace lining debris, chloride, carbide in flux, etc.) and coarse metal intercompound particles and so on. 

2. Non-aluminum impurities are carried in during the process circulation by some of waste materials maked up the charging material.

Because the waste is coming from the process waste and scrap during each process in factory and the waste outside the factory, so, the composition is complex due to different way as well as the quality is poor. These impurities often make the billet produce bubbles and inclusions, which seriously affect the purity of the metal melt, thus further affect the processing properties, mechanical properties, corrosion resistance and the appearance quality of the product.


How to filter aluminum liquid?

There are two kinds of materials to filter aluminum liquid, one is alumina ceramic foam filter, and the other is fiberglass filter mesh.

Ceramic Foam Filter VS Fiberglass Filter Mesh


Detailed comparison of above two materials.

Comparison itemsAlumina ceramic foam filterCarbonized fiberglass filter mesh
Main materialHigh-purity alumina ceramicE-Glass fiberglass yarn
TechnologyThree-dimensional foam porous structureHigh-temperature carbonization treatment
ApplicationAluminum liquid, high-end aluminum alloy, precision non-ferrous metalsAluminum/aluminum alloy liquid, some copper alloys
Work temperatureUp to 1250℃, with better heat resistance stabilityUp to 900℃
Material featuresHard and brittle, not suitable for cutting, prone to being knocked and breakingSoft and flexible, it can be cut into any shape as desired.
Filter PrecisionDeep precision filtration, capable of removing fine impurities and fine debrisCoarse filtration, intercepting large slag and scum
Flowing effectUniform flow rate, strong and stable flow, eliminating turbulent flow, reducing slag poresLiquid inflow rate is fast and flow stability effect is average.
Anti-erosion performanceExtremely strong. The pouring process remains free from deformation, detachment or slagging.Generally, prolonged exposure to water can cause the threads to come off and the fabric to deteriorate.
Gas EmitAlmost no air leakage, and the casting has very few air holes.Low exhalation volume
Install and useIt needs to be preheated to prevent cracking, the size is fixed, and it needs to match the gate.Simple placement, no need for preheating, compatible with any gate.
Cast part qualityAviation, automobiles, precision casting, high-end flaw detection aluminum partsApplicable to ordinary aluminum castings
Cost priceThe price is relatively high, and filtration cost is even higher.Low price, high value for money
Core advantageThe filtration effect is the best, the purity of the molten steel is high, and the yield rate of qualified products is high.Cheap, convenient to use, scalable, highly versatile
Core defectExpensive, fragile and cannot be cut.The filtration is not precise, and there is a risk of losing fibers.


Our service!

As a professional manufacturer of above two materials, both can be customized just according to your own request!


One. Preparatory Customization and Coordination 

1. Demand alignment: Confirm dimensions, materials, processes, applications, and usage conditions. 

2. Drawing Design: CAD/3D drawing, drawing modification, and production of processing drawings. 

3. Scheme selection: material selection, structural optimization, and cost scheme matching. 

4. Sample customization: Sample making, trial sample, fine-tuning, confirmation and signature of samples.

5. Parameter customization: customization of specifications, pore size, density, temperature resistance, filtration efficiency, etc.


Two. Quotation and Business Services 

1. Accurate calculation: Quotations for material costs, processing fees, mold costs, and freight are separately calculated. 

2. Customized Negotiation: Pricing based on quantity, individual unit price, and revised price differentiation 

3. Customized Contract: Clearly specify modifications, revisions, after-sales services, and wear-and-tear standards. 

4. Order Quantity Negotiation: Flexible order taking for both small and large batch customization


Three. Production Customization Services 

1. Mold customization: New mold production, modification of existing molds, customizing special-shaped dimensions 

2. Process customization: Adjustment of weaving process, foaming process, cutting process, and sintering process 

3. Appearance customization: Dimension cutting, shape customization, punching, chamfering, polishing 

4. Logo/Identification Customization: Engraving trademarks, model numbers, place of origin, and specifications. 

5. Color/Formula Customization: Exclusive formulation of raw material ratios and performance formulas.


Four. Quality Inspection and Performance Customization 

1. Performance adjustment: Temperature resistance, pressure resistance, filtration accuracy, and flow rate can be adjusted as needed. 

2. Third-party testing: Issuance of SGS certificates, material reports, and performance test reports. 

3. Customized inspection standards: Conduct inspections in accordance with the customer's industry standards. 

4. Pilot production and debugging: Conduct small-scale trial production, and only proceed to large-scale production once the standards are met.


Five. Customized Packaging and Shipping 

1. Exclusive packaging: Customized outer box, inner box, moisture-proof and shock-proof packaging 

2. Label customization: Customers specify the label name, product name, net weight and gross weight. 

3. Packaging and classification: Mixed packaging, packaging by specification, attaching product labels 

4. Packing plan: Determine the number of packages based on the customer's container type and volume.


Ceramic Foam Filter VS Fiberglass Filter Mesh

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andy@foundryfiltration.com

+86 158 3011 4065

+86 158 3011 4065

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