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Ceramic Foam Filter

Ceramic Foam Filter

Silicon Carbide Foam Filter Used For Nodular cast iron/Gray cast iron/Copper

SIC ceramic foam filter with foam sponge three-dimensional mesh interworking structure can make the metal liquid reflect the rectification, mechanical screening, filter cake, adsorption filtration mechanism to effectively improve the purity of metal liquid, reduce scrap rate, reduce machining losses so as to improve production efficiency and reduce production costs.

 

SIC ceramic foam filter has the characteristics of high strength, good thermal stability, large specific surface area and high dimensional accuracy. 


SIC ceramic foam filter mainly used for filtering and purifying nodular cast iron, gray cast iron, aluminum, copper and other alloy metal liquid filtration with operating temperature 1530°C.

Parameter

SIC (silicon carbide) ceramic foam filters are developed and manufactured for the filtration of  for the filtration of nodular cast iron, gray cast iron, ductile iron, aluminum, copper and other alloy metal liquid.

As the most advanced filter type with the higher filtration efficiency, It can effectively reduce inclusions and turbulence of molten metal, ensuring purified molten metal goes into the mould cavity with improved flow rates.

Using the unique formula and manufacturing process, SIC ceramic foam filters have the excellent thermal shock, chemical and high temperature resistance up to 1530°C.


Silicon carbide ceramic foam filter adopts German imported polyurethane foam sponge as the carrier, the slurry which mainly contains silicon carbide is extruded into the foam sponge, and then extrude slurry, the remaining slurry coated around the foam fiber is dring, roasting and sintering at high temperature, polyurethane is decomposed by heat, foam shaped ceramic products are left, namely, silicon carbide foam ceramic filter.


Production Process Video 

Silicon Carbide Foam Filter


Available in various sizes and shapes to fit different casting requirements. Contact us to discuss details.


Technical Parameters:

TypeSIC ceramic foam filter for Iron/Copper/Steel
MaterialSilicon Carbide Powder
Work Temperature≤1500℃
ColorGray Black
PPI8/10/15/20/25/30PPI(PPI=pores per inch)
Porosity (%)80-90
SiC (%)50-60
Al2O3 (%)20-30
MgO (%)>10
Compressive Strength (Mpa)≥2.0 (Room temperature)
Volume Density (g/cm3)0.36-0.5
Bulk Density0.36-0.5g/cm3
Soften Temperature (℃)≥1360
Work Temperature (℃)≤1500
Thermal Shock Resistance1200℃---room temperature 6 times
CertificateISO9001:2015
REACH & RoHS 


Normal Dimensions:

Spec./mmAreaMax.filter capacity/KgNormal flow of metal liquid Kg/s
cm2Ductile IronGrey Cast IronDuctile IronGrey Cast Iron
30*50*2215306034
40*40*2216326434
50*50*22255010046
75*50*2237.57515069
100*50*2250100200812
75*75*2256.25110220914
100*75*22751503001218
100*100*221002004001624
150*100*221503006002436
150*150*222254509003654
Φ40*1112.56204023
Φ50*2219.63357034.5
Φ60*2228.26501004.26.5
Φ70*2238.56751505.58.8
Φ80*2250.241002007.211
Φ90*2263.59120240914
Φ100*2278.551402801117
Φ150*22156.683507002538


SIC ceramic foam filter produced with imported raw materials from Germany and advanced laser cutting technology, which can meet the requirements of manual modeling and mechanized production line with higher efficiency, and ensure the quality standard requirements of casting factory productization. Excellent raw materials and advanced production technology ensure quite stable dimensional tolerance of our ceramic foam filters.


Silicon Carbide Foam Filter Used For Nodular cast iron/Gray cast iron/Copper


Cangchen high-performance Silicon Carbide (SiC) Foam Filter, specifically engineered for the filtration of nodular cast iron, gray cast iron, and copper. Designed to meet the rigorous demands of modern foundries, our SiC foam filter ensures superior filtration efficiency, enhancing the quality and integrity of your castings.


Key Features of Silicon Carbide Foam Filter:


■ Exceptional Thermal Stability: Withstands temperatures up to 1500°C, making it ideal for filtering molten nodular cast iron, gray cast iron, and copper without risk of degradation.

■ High Filtration Efficiency: The open-cell structure of the SiC foam provides an extensive surface area, effectively trapping non-metallic inclusions and slag particles, resulting in cleaner metal.

■ Superior Mechanical Strength: Robust enough to endure the mechanical stresses encountered during the pouring process, ensuring consistent performance and reliability.

■ Enhanced Metal Quality: By removing impurities, the SiC foam filter improves the mechanical properties, surface finish, and overall quality of the cast metal, leading to higher-quality end products.

■ Thermal Shock Resistance: Designed to handle rapid temperature changes without cracking, ensuring uninterrupted filtration during the casting process.


Silicon Carbide Foam Filter Advantages:


■ Improved Casting Yield: Reduction in inclusions and impurities minimizes defects, leading to higher yields and fewer rejected parts.

■ Cost-Effective: Reduces the need for extensive post-casting machining and rework, saving time and production costs.

■ Ease of Integration: Designed for compatibility with existing gating systems, allowing for easy implementation without major modifications.

■ Environmental Benefits: By enhancing the quality of the cast products, our SiC foam filter contributes to less waste and more efficient use of resources.

Silicon Carbide Foam Filter Used For Nodular cast iron/Gray cast iron/Copper


Our Silicon Carbide Foam Filter is the optimal choice for foundries focused on producing high-quality nodular cast iron, gray cast iron, and copper castings. Its exceptional thermal stability, filtration efficiency, and mechanical strength ensure that you achieve the best possible results in your casting processes. Invest in our SiC foam filter to elevate the quality of your castings and streamline your production process.

Silicon Carbide Foam Filter Used For Nodular cast iron/Gray cast iron/Copper

Application:

Nodular Cast Iron:

Ensures the removal of slag and non-metallic inclusions, critical for achieving the desired mechanical properties and quality of nodular cast iron castings.

Gray Cast Iron:

Enhances the final product by filtering out impurities that could cause defects such as blowholes and inclusions, leading to superior surface finish and structural integrity.

Copper:

Crucial for removing oxides and other contaminants from molten copper, improving the electrical conductivity and mechanical properties of the final product.

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andy@foundryfiltration.com

+86 158 3011 4065

+86 158 3011 4065

Guoruiyuan Building, ShengLi North Street, Chang'An District, Shijiazhuang City, Hebei Province, China.

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